Research Activities

 

Using the continuously upgraded infrastructure and know-how, complemented by strategic partnerships with a number of organizations and academic institutions, CNE designs and implements research projects for the development of innovative solutions for its customers in order to help them improve their competitive position in the market. CNE's research activities also expand to in-house product developments dealing with specialized market needs.  An important factor contributing to the rapid development of the company's research activities has been its ability to identify and select the most innovative project ideas, and the development of sound proposals which have been positively evaluated and funded by National and European Programs.

 

CNE is therefore in an excellent position to help its customers, from a broad range of industries, to identify the technological problem/challenge at hand and formulate a research proposal to tackle issues like:

  •  Design, Prototyping and Development of innovative products and equipment

  •  Industrial/production process design and optimization

  •  Technological and material improvements of products

Click Here to download the Research Center's Information Brochure

 

Indicative Sample of CNE's Research Activities

 

Plastic Industry

 

Prototype Development – Welding of Pipes

Development of a Portable Friction Welding Machine for Plastic Pipes

Within the frame of this project a novel portable friction welding machine for jointing plastic pipes has been developed. The portable friction welding machine produces welds extremely fast (in less than one minute). No pipe surface preparation is necessary prior to welding and the machine is designed to weld various polymer materials including PE, PP, PVC, Nylon etc. The new machine is based on a revolutionary friction welding technique, in which an innovative configuration of collar and sleeve enclose the pipe ends. During welding the collar rotates and the sleeve is pressed against it. This combined and complex movement generates a melt flow that is distributed at the interface between collars-sleeves and pipes. The collar and sleeve have specially designed profiles to ensure perfect wetting, uniform melting flow and solidification at the interfaces. The prototype friction welding machine is designed for joining plastic pipes of diameters 50-110 mm using electric motors and can easily be carried by one person using the two wheel transporting system. All welding parameters can be pre-programmed through a sophisticated user friendly control panel through a touch screen.

 

Energy Saving - Wireless Technology Monitoring - Thermal Analysis

Development of an optimization system for the production of rotational molding products

The main objective of this project is the reduction of wasted energy during the production of plastic containers used for the storage of liquids. The production technology is the rotational molding. At first the production parameters as well as the actual energy needs will be determined by conducting several measurements at the existing production lines (such as thermal imaging evaluation of ovens and molds for energy loss spots, burner efficiency and cooling system etc.). Then a logging system will be developed to continuously monitor temperatures inside the ovens and the moulds using wireless technologies in order to minimize production time and thus energy. The system will be installed at existing production lines. In order to investigate the potential of saving energy, a computational energy model will be developed and comparisons with experimental results will be performed. In addition, the ovens as well as the cooling system and the moulds will be modified appropriately, taking into account the experimental and analytical results. It is estimated that the new system will save anywhere from 25-50% of current energy expenditure at existing facilities.

 

▲TOP

Pump Industry

 

Erosion Analysis, Coatings, Experimental Rig

Erosion analysis of pumps and the use of thick coatings for extending their lifetime

The main objective of this project is the internal coating of a pump that works permanently in an erosive environment. Initially, using computational fluid dynamics the examined pump (multistation vertical pump) will be designed and the most endangered areas regarding erosion will be determined. Additionally the substrate treatment will be examined and for this reason specimens with various surface treatments will be produced. Also the stoichiometry of the coated films will be examined through experimental and analytical procedures. The experimental procedures will be based on nanohardness experiments, impact tests, erosion tests etc while the analytical procedures will be based on finite element simulation.  After selecting the appropriate coatings, the pump will be prepared using the appropriate surface treatment and will be coated with the appropriate coated film (plasma or HVOF). The research team will also develop an automated experimental setup for continuous monitoring of erosion and other parameters for the evaluation of the performance of the coated pumps.

 

▲TOP

Waterproofing Membrane Industry

 

Experiments for new product Development, Prototype Development

Development of an automated machine for the production of modified asphalt waterproofing membranes using rubber powder from used tires

The aim of this project is to develop a machine that will be used for the automated production of waterproof membranes using fine rubber powder from used car tires. This research project has two main objectives. The first is to perform experiments in a small scale lab machine for the evaluation of raw materials and the improvement of properties using non-crosslinking and crosslinking hardeners as well various types of oils and the second is the integration of the new machine to already established production lines. The new machine will mainly consist of a homogenizer mixer system that mixes the powder of the second hand tires with bitumen, and the automatic dosing of other materials for improvement of properties. An on-line monitoring system will be developed by the research team to record the main parameters ensuring maximum efficiency of the process through a sophisticated control panel.

 

▲TOP

Shotgun Cartridge Industry

 

Test Method Development, Image Analysis, Quality Control, New Product

Development of an automated Shotgun Pattern recognition System

The main objective of this project is the development of a new procedure and digital imaging system for the automatic recognition, record, analysis and elaboration of shotgun patterns. The new system will be used in the context of quality control for both shotgun and ammunition manufacturers. In addition, new type of shot pellets made of lead-free materials can be evaluated using the new system.


▲TOP

Food Industry

 

Prototype Development – Physical Properties of Cypriot Traditional Delicacies

Development of a Novel machine for automated production of Paphian Natural Chewing Gum

The project objective is the development of a prototype machine for production of natural gum, a traditional Cyprus product mainly produced in the Paphos area. The gum is harvested from the trunk of Pistacia terebinthus, the terebinth tree, and contains no sugar or other additives. This entirely natural product has been proven to be beneficial to the digestive system. The prototype machine was designed and manufactured by taking into account the experimental results of the physical properties such as hardness, viscosity, flow and adhesion versus temperature and other production parameters such as the production time, volume flow and mass, and the required pressure. The automated machine includes a complex system of piston mechanism together with static moulds and a cutting system with an incorporated cooling system. It is important to mention that no other machine exists for production of natural gum since the product is brittle in ambient conditions and the temperature range in which production work is possible is very limited. All production parameters (temperature, humidity, compression, cutting speed, cooling temperature and time, shape etc) are pre-programmed and monitored through a sophisticated control panel.

 

Development of a novel machine for the automatic production of “Lahmajoun”

Lahmajoun is an Anatolian and Middle Eastern dish called “lahma bi ajeen” usually made up of a round and thin piece of dough topped with minced meat. Is also popular in Armenia and is called “Lahmacoun”. The last 100 years it was introduced in Cyprus by the Armenians and has become a traditional Cyprus delicacy.  The research objective is to design and develop a compact machine for the automatic production of Lahmajoun since up to nowadays the whole preparation is done by hand. The machine will automatically extrude the dose of lahamajoun mixture on flour pie (pitta) through sophisticated designed heads which will at the same time cut the pitta in a circular shape and spread the mixture evenly over all the surface of the pitta. Finally an automated system moves all ready made lahmajoun pieces in trays. The automated machine will also be composed of various automation systems that will remove the remained flour. It is estimated that current Cypriot producers of lahmajoun can improve productivity by 10 times.

 

Development of an automated machine for the production of Grape Rolls “soujoukkos”, a traditional delicacy of Cyprus

A traditional grape product made shortly after the harvest where long strings of threaded almonds are dipped repeatedly into a heated mixture of “must”, rose water and mastic in order to be slowly coated. Once tasted, this unique chewy delicacy is seldom forgotten. Up to now the production of “soujoukko” was done manually with the procedure lasting for 4 days since each layer of “must” has to be left in ambient conditions to dry for at least for a day. The research is focused in the design of two automated machines, one for the automatic production of long strings with treaded almonds, and the second for the production of the final product which consists of arms automatically dipping the strings of almonds into the containers which contain the “must”. Also after a series of successful experiments an automated cooling device has been designed for fast cooling of “soujoukko” layers within 2 hours instead of 4 days.

 

▲TOP

For additional information please contact CNE Technology Ltd

 

Testing & Product Certification ] Calibration & Industrial Measurements ] Technical Consulting & Services ] Test & Measurement Equipment ] [ Research Activities ]

Home ] About CNE ] Contact Us ] News ] Links ] Employment ]

© Copyright 2008 CNE Technology Ltd 
Design and Hosting by Novatex Solutions Ltd